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RYRS-806CM-4

Fully Automatic High-Speed Rotary Vision Inspection Labeling Machine

The Fully Automatic High-Speed Rotary Vision Inspection Labeling Machine is designed for high-speed, precise labeling of large-capacity round bottles, square bottles, flat bottles, conical bottles, and irregular-shaped containers. Supporting single-side labeling, double-side labeling, full-wrap labeling, and positioning labeling, this machine offers a flexible solution for modern packaging production lines.
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Product Overview

The Fully Automatic High-Speed Rotary Vision Inspection Labeling Machine is designed for high-speed, precise labeling of large-capacity round bottles, square bottles, flat bottles, conical bottles, and irregular-shaped containers. Supporting single-side labeling, double-side labeling, full-wrap labeling, and positioning labeling, this machine offers a flexible solution for modern packaging production lines.

Equipped with a German BASLER industrial camera, an ABB servo label dispensing system, and PLC-controlled positioning, this Automatic Rotary Labeling Machine combines visual positioning technology with precise servo control to achieve consistent label placement. Its dual label holders and four labeling stations also support automatic switching between label stations, helping reduce production interruptions during label changes.

Product Features

Vision-Based Positioning with a BASLER Industrial Camera:The machine uses a German BASLER industrial camera to capture product positioning points. The camera works with the servo-driven rotary station, while the PLC control system coordinates the labeling process to achieve accurate positioning.This vision-based system is particularly suitable for applications where labels must align with a specific bottle feature, printed pattern, or designated position. It helps improve labeling consistency across production batches and reduces dependence on manual positioning adjustments.
High-Speed ABB Servo Label Dispensing System:The High-Speed Labeling Machine adopts an ABB servo label dispensing system featuring high power, high torque, and low inertia. The maximum label dispensing speed can reach 80 m/min, supporting efficient label delivery in demanding production environments.The servo-driven design enables responsive label feeding and precise control of label movement, helping maintain stable performance during continuous operation.
Pressure-Free Servo Bottle Separation and Feeding:The machine uses a servo-driven bottle separation star wheel working with the infeed star wheel to guide containers smoothly into the labeling station.This pressure-free feeding design helps prevent bottles from squeezing against one another and reduces the risk of surface scratches. It supports stable bottle transfer at high operating speeds, making the machine suitable for large-capacity containers and packaging lines that require reliable product handling.
Dual Touchscreen Control for Easier Operation:The machine features linked main and auxiliary human-machine interfaces. The auxiliary touchscreen is movable, allowing operators to adjust settings from a more convenient position during machine setup and changeovers.This dual-screen configuration reduces unnecessary movement between control points, improves accessibility during adjustment, and helps shorten setup time when changing bottle or label specifications.
Automatic Label Station Switching for Continuous Production:The machine features a dual label-holder and four-station configuration designed to switch automatically between label stations. This arrangement supports label changeovers without stopping the machine under suitable operating conditions.By reducing downtime associated with label replacement, the system helps improve production continuity and equipment utilization. Actual changeover performance depends on the label configuration and operating conditions.
Adjustable Label Dispenser and Stable Backing Paper Collection:The label dispenser features a three-column structure with eight-dimensional spatial adjustment, allowing flexible positioning for different labeling requirements.An independent servo motor works with a three-stage tension-spring clutch to control label dispensing. During backing paper collection, a separate servo motor works with a mechanical buffer to maintain more uniform tension and reduce the risk of backing paper breakage.This design supports stable label feeding and helps simplify adjustments during production changeovers.
Automatic Centralized Lubrication System:An automatic centralized lubrication system regularly lubricates key moving components. This reduces the need for frequent manual lubrication, simplifies routine maintenance, and helps extend the service life of the machine.

Technical Parameter

Stations6 stations
Power Supply380V, 50Hz, 6KW
Production Speed3000 BPH (depends on product shape, size and label width)
Label Dispensing SpeedStepless automatic speed regulation
Labeling Accuracy±1 mm (depends on product shape and label tolerance)
Dispensing Accuracy±0.2 mm
Label Core Inner Diameterφ76.2 mm
Max Label Roll Diameterφ400 mm
Max Label HeightH150 mm
Min Label HeightH15 mm
Max Product SizeDiameter ≤ φ180 mm
Working Air Pressure5 kg
Conveyor Height1100 mm (customizable according to production line requirements)
Overall DimensionL2720 × W2020 × H2300 mm
Net Weight4000 kg

Meet A Variety Of Labeling Needs

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FAQ

What types of bottles can this machine label?
It is designed for large-capacity round, square, flat, conical, and irregular-shaped bottles. The final configuration depends on the container dimensions and labeling requirements.
What is the role of the BASLER camera?
The BASLER industrial camera captures product positioning points. Working with the servo-driven rotary station and PLC control system, it helps achieve accurate positioning for label application.
What is the maximum label dispensing speed?
The ABB servo label dispensing system can reach a maximum label dispensing speed of 80 m/min. Actual production output depends on bottle spacing, label dimensions, positioning requirements, and overall line configuration.
Can the machine change labels without stopping production?
The dual label-holder and four-station configuration supports automatic label station switching and is designed to enable label changes without stopping the machine under suitable operating conditions. Confirm the supported changeover process with the manufacturer for your specific application.
What labeling methods are supported?
The machine supports single-side labeling, double-side labeling, full-wrap labeling, and positioning labeling. Compatibility depends on the bottle shape, label design, and machine configuration.
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